First, the role of the mold atomization injection system process
Mold atomizing injection system process is to spray oil lubricant evenly on the surface of the mold, its role mainly has the following points:1. Enhance the service life of the mold: In the process of mold processing, due to changes in materials and quality problems, it is easy to have problems such as mold stuck, adhesion, damage and so on. After the atomizing oil injection system, the oil lubricant can reduce the surface friction and wear of the mold and extend the service life of the mold.
2. Improve product quality: If there are scratches on the mold or the cutting edge is not polished clean, it will lead to defects on the surface of the product, affecting the quality of the product. After the atomizing oil injection system, the defects on the mold can be filled and the surface smoothness and quality of the product can be improved.
3. Prevent mold adhesion: The mold is easy to adhere to the material during processing because of the viscosity and surface roughness of the material, resulting in unnecessary shutdown and cleaning. After the atomizing oil injection system, the oil lubricant can reduce the adhesion of the mold surface, prevent mold adhesion, and improve work efficiency.
4. Prevent mold damage: The damage of mold performance is often caused by wear and scratches on the mold surface. After atomizing oil injection system, the wear and scratches on the mold surface can be reduced, the damage inside the mold can be prevented, and the service life of the mold can be extended.
Second, the realization method of atomizing oil injection system process
The process of mold atomizing oil injection system can be realized by manual atomizing oil injection system and automatic atomizing oil injection system. Manual atomization injection system is generally suitable for small batch or special mold atomization injection system, each mold needs manual atomization injection system; The automatic atomizing injection system is suitable for mass production, and a special atomizing injection system machine is used to realize the atomizing injection system.Automatic atomizing oil injection system equipment is generally composed of lubricant hydraulic barrel, atomizing oil injection system head, control system and other parts. The automatic atomizing oil injection system ensures that there is enough lubricant on the surface of the mold by adjusting the flow rate of the lubricant and the speed of the atomizing oil injection system, and can achieve uniform spraying of the lubricant.
In short, the mold atomization oil injection system process plays a very important role in mold manufacturing and maintenance, which can improve the service life of the mold, product quality and production efficiency.